INSTALLATION
CAUTION / NOTICE / HINT
HINT:
PROCEDURE
1. INSTALL FRONT AXLE HUB SUB-ASSEMBLY
(a) Secure the steering knuckle between aluminum plates in a vise.
NOTICE:
Do not overtighten the vise.
(b) Install the front axle hub sub-assembly and front disc brake dust cover to the steering knuckle with the 4 bolts.
Torque:
96 N·m {979 kgf·cm, 71 ft·lbf}
NOTICE:
2. INSTALL FRONT AXLE ASSEMBLY
(a) Apply 0.1 to 0.3 g (0.00353 to 0.0105 oz) of Toyota Body Grease W to each of the 4 areas shown in the illustration.
Toyota Body Grease W |
(b) Install the front axle assembly to the front shock absorber assembly with the 2 bolts and 2 nuts.
Torque:
290 N·m {2957 kgf·cm, 214 ft·lbf}
NOTICE:
HINT:
Insert the bolts from the front of the vehicle.
3. INSTALL FRONT DRIVE SHAFT ASSEMBLY
(a) Align the matchmarks on the front drive shaft assembly and front axle hub sub-assembly, and connect the front drive shaft assembly to the front axle assembly. NOTICE:
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4. CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY
(a) Connect the front lower No. 1 suspension arm sub-assembly to the front lower ball joint assembly with the bolt and 2 nuts.
Torque:
92 N·m {938 kgf·cm, 68 ft·lbf}
5. CONNECT TIE ROD ASSEMBLY
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6. INSTALL FRONT DISC
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7. INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY
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8. INSTALL FRONT AXLE SHAFT NUT
(a) Clean the threaded parts on the front drive shaft assembly and a new front axle shaft nut using non-residue solvent.
NOTICE:
(b) Using a 30 mm deep socket wrench, while applying the brakes, temporarily install the front axle shaft nut.
Torque:
294 N·m {2998 kgf·cm, 217 ft·lbf}
NOTICE:
Stake the front axle shaft nut after inspecting for looseness and runout in the following steps.
HINT:
Keep depressing the brake pedal to prevent the front drive shaft from rotating.
9. SEPARATE FRONT DISC BRAKE CALIPER ASSEMBLY
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10. REMOVE FRONT DISC
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11. INSPECT FRONT AXLE HUB BEARING LOOSENESS
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12. INSPECT FRONT AXLE HUB RUNOUT
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13. INSTALL FRONT DISC
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14. INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY
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15. INSTALL FRONT SPEED SENSOR (w/o AVS)
(a) Install the front speed sensor to the steering knuckle with the bolt. Torque: 8.5 N·m {87 kgf·cm, 75 in·lbf} NOTICE:
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(b) Engage the 2 claws to install the sensor clamp.
16. INSTALL FRONT SPEED SENSOR (w/ AVS)
(a) Install the front speed sensor to the front shock absorber assembly and steering knuckle with the 2 bolts. Torque: Bolt (A) : 8.5 N·m {87 kgf·cm, 75 in·lbf} Bolt (B) : 10 N·m {102 kgf·cm, 7 ft·lbf} NOTICE:
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(b) Connect the AVS connector to the absorber control actuator. | |
17. STAKE FRONT AXLE SHAFT NUT
(a) Using a chisel and hammer, stake the front axle shaft nut. | |
18. INSTALL FRONT WHEEL
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19. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
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20. CHECK FOR SPEED SENSOR SIGNAL
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