INSTALLATION
CAUTION / NOTICE / HINT
HINT:
PROCEDURE
1. INSTALL LOWER CONTROL ARM PIN (for TMMC Made)
(a) Secure the rear axle carrier sub-assembly in a vise using aluminum plates. NOTICE: Do not overtighten the vise. |
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(b) Using SST, install a new lower control arm pin to the rear axle carrier sub-assembly as shown in the illustration.
SST: 09650-17011
2. TEMPORARILY INSTALL REAR AXLE CARRIER SUB-ASSEMBLY
(a) Secure the rear axle carrier sub-assembly in a vise using aluminum plates. NOTICE: Do not overtighten the vise. |
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(b) Using a brass bar and a hammer, push out the bushing until it is positioned as shown in the illustration.
HINT:
Pushing out the bushing makes it easier to install the rear axle carrier sub-assembly.
(c) Temporarily install the rear axle carrier sub-assembly to the rear No. 1 suspension arm assembly with the spacer and nut (A). NOTICE: Fully tighten the nut (A) after stabilizing the suspension. |
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(d) Install the rear axle carrier sub-assembly to the rear No. 2 suspension arm assembly with the bolt (B) and nut.
Torque:
100 N·m {1020 kgf·cm, 74 ft·lbf}
NOTICE:
(e) Install the rear axle carrier sub-assembly to the rear upper control arm assembly with the bolt (C) and nut.
Torque:
145 N·m {1479 kgf·cm, 107 ft·lbf}
NOTICE:
(f) Install the rear axle carrier sub-assembly to the rear lower shock absorber bracket sub-assembly with the 2 bolts (D).
Torque:
100 N·m {1020 kgf·cm, 74 ft·lbf}
(g) Slowly lower the rear No. 2 suspension arm assembly.
3. INSTALL REAR TRAILING ARM ASSEMBLY
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4. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY
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5. INSTALL REAR SPEED SENSOR
(a) Install the rear speed sensor to the rear trailing arm assembly with the bolt. Torque: 8.5 N·m {87 kgf·cm, 75 in·lbf} NOTICE: Do not twist the rear speed sensor when installing it. |
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(b) Install the rear speed sensor to the rear axle carrier sub-assembly with the bolt. Torque: 8.5 N·m {87 kgf·cm, 75 in·lbf} NOTICE: Do not twist the rear speed sensor when installing it. |
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6. INSTALL NO. 2 PARKING BRAKE WIRE ASSEMBLY
(a) Install the No. 2 parking brake wire assembly to the rear trailing arm assembly with the 3 bolts. Torque: Bolt (A) : 15 N·m {153 kgf·cm, 11 ft·lbf} Bolt (B) : 8.5 N·m {87 kgf·cm, 75 in·lbf} |
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7. INSTALL REAR DISC
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8. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY
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9. INSTALL REAR FLEXIBLE HOSE
(a) Install the rear flexible hose to the rear upper control arm assembly with the bolt.
Torque:
18.8 N·m {192 kgf·cm, 14 ft·lbf}
10. INSTALL REAR AXLE SHAFT NUT
(a) Clean the threaded parts on the rear drive shaft assembly and a new rear axle shaft nut using non-residue solvent.
NOTICE:
(b) Using a 30 mm deep socket wrench, temporarily install the rear axle shaft nut.
Torque:
294 N·m {2998 kgf·cm, 217 ft·lbf}
HINT:
Keep depressing the brake pedal to prevent the rear drive shaft assembly from rotating.
(c) Using a chisel and hammer, stake the rear axle shaft nut. |
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11. STABILIZE SUSPENSION
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12. INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY
(a) Install the rear No. 1 suspension arm assembly with the nut. Torque: 145 N·m {1479 kgf·cm, 107 ft·lbf} |
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13. INSTALL REAR SUSPENSION ARM COVER
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14. INSTALL REAR WHEEL
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15. INSPECT AND ADJUST REAR WHEEL ALIGNMENT
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16. CHECK FOR SPEED SENSOR SIGNAL
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17. PERFORM INITIALIZATION
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Parking Assist Monitor System | for Initialization: for Calibration: |
Panoramic View Monitor System | for Initialization: for Calibration: |
Lighting System (w/ Automatic Headlight Beam Level Control System) | |
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