Lexus RX (RX 350L, RX450h) 2016-2024 Repair Manual: Reassembly

Lexus RX (RX 350L, RX450h) 2016-2024 Repair Manual / Brake / Brake (rear) / Rear Brake / Reassembly

REASSEMBLY

CAUTION / NOTICE / HINT

NOTICE:

  • If the rear disc brake cylinder assembly has been disassembled, perform air bleeding for the rear disc brake cylinder assembly.

    Click here

  • Make sure not to scratch, damage or apply excessive force to any of the internal components of the rear disc brake cylinder.
  • To prevent rusting on the inside of the rear disc brake cylinder, perform the rear disc brake piston removal and installation quickly.
  • Do not clean the interior of the rear disc brake cylinder with brake cleaner.
  • Do not remove any parts unless specifically instructed to do so, and only remove the parts indicated.

PROCEDURE

1. TEMPORARILY TIGHTEN REAR DISC BRAKE BLEEDER PLUG

HINT:

Fully tighten the rear disc brake bleeder plug after bleeding the system.

2. INSTALL REAR DISC BRAKE BLEEDER PLUG CAP

3. INSTALL PISTON SEAL

(a) Apply lithium soap base glycol grease to the entire circumference of a new piston seal.

Lithium Soap Base Glycol Grease

(b) Install the piston seal to the rear disc brake cylinder.

NOTICE:

  • Do not damage the inner surface or piston seal groove of the rear disc brake cylinder.
  • Do not allow the nut to rotate. If the nut is accidentally allowed to rotate, return it to its original position.

4. INSTALL REAR DISC BRAKE PISTON

(a) Apply a light layer of lithium soap base glycol grease to the entire circumference of a new cylinder boot.

*1

Cylinder Boot

*2

Rear Disc Brake Piston

Lithium Soap Base Glycol Grease

(b) Apply a light layer of lithium soap base glycol grease to the contact surfaces of the rear disc brake piston.

(c) Install the cylinder boot to the rear disc brake piston.

NOTICE:

The front and back sides of the cylinder boot are different. Make sure not to install the cylinder boot backwards.

*a

Front Side

*b

Back Side

(d) Install the rear disc brake piston to the rear disc brake cylinder.

NOTICE:

  • Install the rear disc brake cylinder so that its portions marked (A) fit into the indentations of the rear disc brake piston.
  • Do not forcibly install the rear disc brake piston into the rear disc brake cylinder.

*a

Indentations

(e) Install the cylinder boot to the rear disc brake cylinder as shown in the illustration.

NOTICE:

  • Do not damage the cylinder boot.
  • Securely install the cylinder boot into the groove of the rear disc brake cylinder and groove of the rear disc brake piston.

*1

Cylinder Boot

*2

Rear Disc Brake Cylinder

*3

Rear Disc Brake Piston
    Inspection
    INSPECTION PROCEDURE 1. INSPECT PAD LINING THICKNESS (a) Using a ruler, measure the rear disc brake pad lining thickness. Standard Thickness: 9.5 mm (0.374 in.) Minimum Thickness: 1.0 mm (0.0394 ...

    Installation
    INSTALLATION CAUTION / NOTICE / HINT HINT: Use the same procedure for the RH side and LH side. The following procedure is for the LH side. PROCEDURE 1. INSTALL REAR DISC (a) Align the match ...

    Other materials:

    Lexus RX (RX 350L, RX450h) 2016-2024 Repair Manual > Refrigerant Line: Installation
    INSTALLATION PROCEDURE 1. INSTALL PIPING CLAMP (a) for Low Pressure: (1) Remove the vinyl tape from the open ends of the No. 2 air conditioner tube and accessory assembly and suction hose sub-assembly. (2) Install a new piping clamp to the suction hose sub-assembly. NOTICE: Securely engage t ...

    Lexus RX (RX 350L, RX450h) 2016-2024 Repair Manual > Lighting System (w/ Automatic Headlight Beam Level Control System): Headlight LH Circuit (B2439,B243A)
    DESCRIPTION The No. 1 headlight ECU sub-assembly LH and No. 1 headlight ECU sub-assembly RH internally boost the power supply voltage to ensure a constant supplied current for the lo/hi beam LED of their respective headlight. By monitoring the LED power supply voltage, abnormal current and malfuncti ...

    Lexus RX (RX 350L, RX450h) 2016-{YEAR} Owners Manual

    Lexus RX (RX 350L, RX450h) 2016-{YEAR} Repair Manual

    © 2024 Copyright www.lexusrx.net
    0.0151