REASSEMBLY
PROCEDURE
1. INSTALL DIFFERENTIAL CASE TAPERED ROLLER BEARING (REAR SIDE)
(a) Using SST and a press, install a new differential case tapered roller bearing (rear side inner race) to the differential case assembly. SST: 09316-12010 SST: 09950-60020 09951-00890 SST: 09950-70010 09951-07150 NOTICE:
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(b) Using SST and a hammer, install a new shim and differential case tapered roller bearing (rear side outer race) to the automatic transaxle case sub-assembly. SST: 09950-60020 09951-00910 SST: 09950-70010 09951-07150 NOTICE: Be sure to install the differential case tapered roller bearing (rear side outer race) so that there is no clearance between the differential case tapered roller bearing (rear side outer race), shim and automatic transaxle case sub-assembly. If there is any clearance, the turning torque of the differential case assembly cannot be measured correctly. |
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2. INSTALL DIFFERENTIAL CASE TAPERED ROLLER BEARING (FRONT SIDE)
(a) Using SST and a press, install a new differential case tapered roller bearing (front side inner race) to the differential case assembly. SST: 09523-36010 SST: 09950-60010 09951-00540 SST: 09950-70010 09951-07100 NOTICE:
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(b) Using SST and a hammer, install a new differential case tapered roller bearing (front side outer race) to the transaxle housing. SST: 09950-60020 09951-00890 SST: 09950-70010 09951-07200 NOTICE: Be sure to install the differential case tapered roller bearing (front side outer race) so that there is no clearance between the differential case tapered roller bearing (front side outer race) and transaxle housing. If there is any clearance, the turning torque of the differential case assembly cannot be measured correctly. |
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3. ADJUST DIFFERENTIAL SIDE BEARING PRELOAD
(a) Remove any remaining seal packing from the contact surfaces of the transaxle housing and automatic transaxle case sub-assembly.
(b) Install the differential case assembly to the automatic transaxle case sub-assembly. |
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(c) Install the transaxle housing to the automatic transaxle case sub-assembly with the 24 bolts. Torque: Bolt (A), (B), (D) : 29 N·m {296 kgf·cm, 21 ft·lbf} Bolt (C) : 35 N·m {357 kgf·cm, 26 ft·lbf} Bolt Length
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(d) Using SST, turn the differential case assembly right and left 2 or 3 times to settle the bearings. SST: 09564-33010 |
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(e) Using SST and a torque wrench, measure the turning torque of the differential side bearing while rotating SST at 100 rpm.
SST: 09564-33010
Turning Torque:
0.3 to 1.8 N*m (3 to 18 kgf*cm, 3 to 16 in.*lbf)
If the turning torque is not within the specified range, refer to the table below to select a shim so that the turning torque is within the specified range.
Shim Thickness:
Part Number | Thickness (mm (in.)) | Mark |
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90564-54088 | 1.10 (0.0433) | 10 |
90564-54115 | 1.13 (0.0445) | 11 |
90564-54116 | 1.16 (0.0457) | 12 |
90564-54117 | 1.19 (0.0469) | 13 |
90564-54118 | 1.22 (0.0480) | 14 |
90564-54119 | 1.25 (0.0492) | 15 |
90564-54120 | 1.28 (0.0504) | 16 |
90564-54121 | 1.31 (0.0516) | 17 |
90564-54122 | 1.34 (0.0528) | 18 |
90564-54123 | 1.37 (0.0539) | 19 |
90564-54124 | 1.40 (0.0551) | 20 |
90564-54125 | 1.43 (0.0563) | 21 |
90564-54126 | 1.46 (0.0575) | 22 |
90564-54127 | 1.49 (0.0587) | 23 |
90564-54128 | 1.52 (0.0598) | 24 |
90564-54129 | 1.55 (0.0610) | 25 |
90564-54130 | 1.58 (0.0622) | 26 |
90564-54131 | 1.61 (0.0634) | 27 |
90564-54132 | 1.64 (0.0646) | 28 |
90564-54133 | 1.67 (0.0657) | 29 |
90564-54134 | 1.70 (0.0669) | 30 |
90564-54135 | 1.73 (0.0681) | 31 |
90564-54136 | 1.76 (0.0693) | 32 |
90564-54137 | 1.79 (0.0705) | 33 |
90564-54138 | 1.82 (0.0717) | 34 |
90564-54139 | 1.85 (0.0728) | 35 |
90564-54140 | 1.88 (0.0740) | 36 |
90564-54141 | 1.91 (0.0752) | 37 |
90564-54142 | 1.94 (0.0764) | 38 |
90564-54143 | 1.97 (0.0776) | 39 |
90564-54144 | 2.00 (0.0787) | 40 |
(f) Remove the 24 bolts and transaxle housing from the automatic transaxle case sub-assembly. Bolt Length
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(g) Remove the differential case assembly from the automatic transaxle case sub-assembly. |
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4. INSTALL FRONT DRIVE SHAFT OIL SEAL LH
(a) Coat the lip of a new front drive shaft oil seal LH with MP grease.
(b) Using SST and a hammer, install the front drive shaft oil seal LH to the automatic transaxle case sub-assembly. SST: 09316-10010 SST: 09950-70010 09951-07150 Standard Depth: -0.5 to 0.5 mm (-0.0197 to 0.0197 in.) |
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5. INSTALL FRONT DRIVE SHAFT OIL SEAL RH
(a) Coat the lip of a new front drive shaft oil seal RH with MP grease.
(b) Using SST and a hammer, install the front drive shaft oil seal RH to the transaxle housing. SST: 09316-60011 09316-00011 Standard Depth: -0.5 to 0.5 mm (-0.0197 to 0.0197 in.) |
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