Lexus RX (RX 350L, RX450h) 2016-2024 Repair Manual: Disassembly

DISASSEMBLY

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during engine unit removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function when Necessary Procedure not Performed

Link

*1: When performing learning using the Techstream.

Click here

Disconnect cable from negative battery terminal

Memorize steering angle neutral point

Lane Control System

Pre-collision system

Intelligent clearance sonar system*1

Lighting system (w/ Automatic Headlight Beam Level Control System)

Parking assist monitor system

Panoramic view monitor system

Initialize back door lock

Power door lock control system

Reset back door close position

Power Back Door System (w/ Outside Door Control Switch)

Replacement of ECM

Vehicle Identification Number (VIN) registration

MIL comes on

ECU Communication ID Registration (Immobiliser system)

Engine start function

Perform code registration (Immobiliser system)

  • Wireless door lock control system
  • Smart access system with push-button start
  • Engine start function
  • Steering lock system
  • Telematics system

  • Replacement of cylinder head sub-assembly
  • Replacement of camshaft (for intake or exhaust camshaft)
  • Replacement of camshaft timing gear assembly
  • Replacement of camshaft timing exhaust gear assembly
  • Replacement of piston or piston ring
  • Replacement of fuel injector assembly (for port injection)
  • Replacement of fuel injector assembly (for direct injection)
  • Replacement of fuel pump assembly (for high pressure side)
  • Replacement of engine coolant temperature sensor
  • Replacement of spark plug
  • Replacement of ignition coil assembly
  • Air leaks from intake system
  • Gas leak from exhaust system is repaired
  • Replacement of knock control sensor

Inspection After Repair

  • Poor idle, etc.
  • Engine start function, etc.

Replacement of automatic transaxle assembly

Perform the following procedures in the order shown:

  1. Input transaxle compensation code into ECM
  2. Perform road test to allow ECM to learn
  • Large shift shock
  • Deterioration of fuel efficiency

for U881E Registration:

for U881E Initialization:

for U881F Registration:

for U881F Initialization:

Replacement of ECM

(If possible, read the transaxle compensation code from the previous ECM)

Perform the following procedures in the order shown:

  1. Transfer transaxle compensation code
  2. Perform road test to allow ECM to learn

Replacement of ECM

(If impossible, read the transaxle compensation code from the previous ECM)

Perform the following procedures in the order shown:

  1. Reset transaxle compensation code
  2. Perform road test to allow ECM to learn

Front wheel alignment adjustment

Calibration

  • VSC disabled or malfunctions
  • DTCs are stored
  • Slip indicator light illuminates
  • ABS warning light illuminates

Suspension, tires, etc.

(The vehicle height changes because of suspension or tire replacement)

  • Ultrasonic sensor detection angle
  • Ultrasonic sensor detection angle registration
  • Intelligent clearance sonar system
  • Intuitive parking assist system (w/ Intelligent Clearance Sonar System)

Rear television camera assembly optical axis (Back camera position setting)

Parking assist monitor system

for Initialization:

for Calibration:

  • Parking assist ECU initialization
  • Adjust steering angle

Panoramic view monitor system

for Initialization:

for Calibration:

Initialize No. 1 headlight ECU sub-assembly LH

Lighting System (w/ Automatic Headlight Beam Level Control System)

PROCEDURE

1. REMOVE CYLINDER BLOCK WATER JACKET SPACER

(a) Remove the cylinder block water jacket spacer and cylinder block water jacket spacer LH from the cylinder block sub-assembly.

2. REMOVE PISTON SUB-ASSEMBLY WITH CONNECTING ROD

(a) Check that the matchmarks on the connecting rod sub-assembly and connecting rod cap are aligned.

HINT:

The matchmarks on the connecting rod sub-assembly and connecting rod cap are guides for correct reassembly.

(b) Remove the 2 connecting rod cap bolts.

Front of Engine

(c) Using the 2 removed connecting rod cap bolts, remove the connecting rod cap and lower connecting rod bearing by wiggling the connecting rod cap right and left.

HINT:

Keep the lower connecting rod bearing installed to the connecting rod cap.

(d) Using a ridge reamer, remove all of the carbon from the top of the cylinder.

*a

Ridge Reamer

(e) Push the piston, connecting rod sub-assembly and upper connecting rod bearing through the top of the cylinder block sub-assembly.

HINT:

  • Keep the connecting rod bearing, connecting rod sub-assembly and connecting rod cap together.
  • Arrange the removed parts in such a way that they can be reinstalled to their original locations.

3. REMOVE CONNECTING ROD BEARING

(a) Remove the connecting rod bearings from the connecting rod sub-assembly and connecting rod cap.

HINT:

Arrange the removed parts in such a way that they can be reinstalled to their original locations.

4. REMOVE PISTON RING SET

(a) Using a piston ring expander, remove the No. 1 compression ring and No. 2 compression ring.

*a

Piston Ring Expander

(b) Remove the oil ring expander and 2 side rails by hand.

HINT:

Arrange the removed parts in such a way that they can be reinstalled to their original locations.

5. REMOVE PISTON

(a) Check the fitting condition between the piston and piston pin.

(1) Try to move the piston back and forth on the piston pin.

HINT:

If abnormal movement is felt, replace the piston and piston pin as a set.

(b) Remove the connecting rod sub-assembly from the piston.

(1) Using a screwdriver, pry out the piston pin hole snap ring (front side).

NOTICE:

  • Do not remove the piston pin hole snap ring (rear side) unless it has to be replaced.
  • Be careful not to damage the piston when removing the piston pin hole snap ring (rear side).

(2) Gradually heat the piston to approximately 80°C (176°F).

CAUTION:

Be sure to wear protective gloves.

(3) Using a brass bar and a hammer, lightly tap out the piston pin and remove the connecting rod sub-assembly.

HINT:

  • The piston and piston pin are a matched set.
  • Arrange the removed parts in such a way that they can be reinstalled to their original locations.

(c) Using a gasket scraper, remove any carbon from the piston top.

NOTICE:

Be careful not to scratch the piston.

(d) Using a groove cleaning tool or a broken ring, clean the piston ring grooves.

(e) Using solvent and a brush, thoroughly clean the piston.

NOTICE:

Do not use a wire brush.

6. REMOVE CRANKSHAFT

(a) Uniformly loosen and remove the 8 crankshaft bearing cap set bolts and 8 seal washers in several steps in the order shown in the illustration.

(b) Uniformly loosen the 16 crankshaft bearing cap set bolts in several steps in the order shown in the illustration.

(c) Using a screwdriver with its tip wrapped with protective tape, pry out the crankshaft bearing caps. Remove the 4 crankshaft bearing caps and lower crankshaft bearings.

NOTICE:

  • Push up the crankshaft bearing cap slowly and evenly, alternating between the right and left side so that the crankshaft bearing cap can be removed.
  • Be careful not to damage the contact surfaces of the cylinder block sub-assembly and the crankshaft bearing cap.

*1

Cylinder Block Sub-assembly

*2

Crankshaft Bearing Cap

*a

Protective Tape

*b

Contact Surface

(d) Remove the crankshaft.

7. REMOVE CRANKSHAFT BEARING

(a) Remove the upper crankshaft bearings and lower crankshaft bearings.

HINT:

Arrange the removed parts in such a way that they can be reinstalled to their original locations.

8. REMOVE CRANKSHAFT THRUST WASHER SET

(a) Remove the crankshaft thrust washer set from the cylinder block sub-assembly.

9. REMOVE NO. 1 OIL NOZZLE SUB-ASSEMBLY

(a) Using a 5 mm hexagon socket wrench, remove the 3 bolts and 3 No. 1 oil nozzle sub-assemblies.

(b) Check the 3 No. 1 oil nozzle sub-assemblies for damage or clogging.

HINT:

If there is damage or clogs, replace the No. 1 oil nozzle sub-assembly.

    Replacement
    REPLACEMENT PROCEDURE 1. REPLACE STRAIGHT PIN NOTICE: If a straight pin is deformed, replace it. (a) Using a plastic hammer, tap in new straight pins to the cylinder block sub-assembly. *a Front ...

    Inspection
    INSPECTION PROCEDURE 1. INSPECT CONNECTING ROD THRUST CLEARANCE (a) Install the connecting rod cap. Click here (b) Using a dial indicator, measure the thrust clearance while moving the connecting ...

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    Lexus RX (RX 350L, RX450h) 2016-{YEAR} Owners Manual

    Lexus RX (RX 350L, RX450h) 2016-{YEAR} Repair Manual

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