INSPECTION
PROCEDURE
1. INSPECT PRELOAD
(a) Inspect Driven Pinion Preload:
| (1) Using SST and a torque wrench, measure the preload of the backlash between the driven pinion and ring gear. SST: 09326-20011 Preload (at Starting): 0.5 to 0.9 N*m (5 to 9 kgf*cm, 4 to 8 in.*lbf) HINT:
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(b) Inspect Total Preload:
(1) Using SST and a torque wrench, measure the total preload.
SST: 09326-20011
Preload (at Starting):
0.3 to 0.5 N*m (3 to 5 kgf*cm, 3 to 4 in.*lbf) + Driven pinion preload
HINT:
Click here
0.22 to 0.36 N*m (2.2 to 3.7 kgf*cm, 1.9 to 3.2 in.*lbf) + Driven pinion preload
2. INSPECT RING GEAR BACKLASH
| (a) Set a dial indicator perpendicular to a ring gear tooth tip. |
|
(b) Using a dial indicator, check the ring gear backlash.
Backlash:
0.14 to 0.25 mm (0.00551 to 0.00984 in.)
If the backlash is not within the specification, adjust the side bearing preload or repair as necessary.
NOTICE:
Check at least 3 positions on the circumference of the ring gear.
3. INSPECT TOOTH CONTACT BETWEEN RING GEAR AND DRIVEN PINION
| (a) Apply a light coat of Prussian blue evenly to both sides of all teeth. |
|
(b) Rotate the ring gear 10 times or more.
(c) Rotate the ring gear to inspect the tooth contact pattern.
| *a | Proper Contact | *b | Heel Contact |
| *c | Face Contact | *d | Toe Contact |
| *e | Flank Contact | - | - |
NOTICE:
Check at least 4 positions on the circumference of the ring gear.
HINT:
Prussian blue shown in the illustration indicates the tooth contact pattern.
(d) If the tooth contact pattern is not correct, select a new transfer output shaft washer that is thicker or thinner as necessary and recheck.
4. INSPECT RUNOUT OF RING GEAR
| (a) Place the transfer ring gear mounting case with ring gear on the V-blocks. |
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(b) Using a dial indicator, check the runout of the ring gear.
Maximum Runout:
0.06 mm (0.00236 in.)
5. INSPECT TRANSFER RING GEAR MOUNTING CASE
| (a) Place the transfer ring gear mounting case on the V-blocks. |
|
(b) Using a dial indicator, check the runout of the ring gear mounting case.
Maximum Runout:
0.04 mm (0.00157 in.)
Removal
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