On-vehicle Inspection
ON-VEHICLE INSPECTION
PROCEDURE
1. INSPECT TRANSFER OIL
(a) Lift the vehicle.
NOTICE:
Set the vehicle on a lift so that the vehicle is kept level when it is lifted up (make sure that the tilt angle from the front to rear of the vehicle is within +/-1°).
| (b) Remove the filler plug (No. 1 transfer case plug) and gasket from the transfer assembly. |
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| (c) Check that the oil level is between 0 and 5 mm (0 and 0.197 in.) from the bottom lip of the filler plug (No. 1 transfer case plug) hole. NOTICE:
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(d) Check for oil leakage if the oil level is low.
(e) Install the filler plug (No. 1 transfer case plug) and a new gasket to the transfer assembly.
Torque:
49 N·m {500 kgf·cm, 36 ft·lbf}
2. ADJUST TRANSFER OIL
(a) Lift the vehicle.
NOTICE:
Set the vehicle on a lift so that the vehicle is kept level when it is lifted up (make sure that the tilt angle from the front to rear of the vehicle is within +/-1°).
| (b) Remove the filler plug (No. 1 transfer case plug) and gasket from the transfer assembly. |
|
| (c) Add transfer oil until the oil level is between 0 and 5 mm (0 and 0.197 in.) from the bottom lip of the filler plug (No. 1 transfer case plug) hole. Oil Type: Toyota Genuine Differential gear oil LT 75W-85 GL-5 or equivalent Standard Capacity: 0.8 liters (0.8 US qts, 0.7 Imp. qts) NOTICE:
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(d) After waiting for approximately 5 minutes, recheck the oil level.
(e) Install the filler plug (No. 1 transfer case plug) and a new gasket to the transfer assembly.
Torque:
49 N·m {500 kgf·cm, 36 ft·lbf}
Replacement
REPLACEMENT
PROCEDURE
1. DRAIN TRANSFER OIL
(a) Lift the vehicle.
NOTICE:
Set the vehicle on a lift so that the vehicle is kept level when it is lifted up (make sure that the tilt angle from the front to rear of the vehicle is within +/-1°).
| (b) Remove the filler plug (No. 1 transfer case plug) and gasket from the transfer assembly. |
|
| (c) Remove the transfer drain plug and gasket and drain the transfer oil. |
|
(d) Install the transfer drain plug and a new gasket.
Torque:
49 N·m {500 kgf·cm, 36 ft·lbf}
2. ADD TRANSFER OIL
| (a) Add transfer oil until the oil level is between 0 and 5 mm (0 and 0.197 in.) from the bottom lip of the filler plug (No. 1 transfer case plug) hole. Oil Type: Toyota Genuine Differential gear oil LT 75W-85 GL-5 or equivalent Standard Capacity: 0.8 liters (0.8 US qts, 0.7 Imp. qts) NOTICE:
|
|
(b) After waiting for approximately 5 minutes, recheck the oil level.
(c) Install the filler plug (No. 1 transfer case plug) and a new gasket to the transfer assembly.
Torque:
49 N·m {500 kgf·cm, 36 ft·lbf}
Transfer Case Rear Oil Seal
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