DISASSEMBLY
PROCEDURE
1. REMOVE MAGNET STARTER SWITCH ASSEMBLY
| (a) Remove the nut and disconnect the field coil lead wire from terminal C. |
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| (b) While holding the magnet starter switch assembly to the starter drive housing assembly, remove the 2 nuts. |
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(c) Remove the magnet starter switch assembly from the starter drive housing assembly.
2. REMOVE STARTER YOKE ASSEMBLY
| (a) Remove the 2 through bolts and pull out the starter yoke assembly together with the starter commutator end frame assembly. |
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3. REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY
| (a) Remove the starter commutator end frame assembly from the starter yoke assembly. |
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4. REMOVE STARTER ARMATURE PLATE
| (a) Remove the starter armature plate from the starter yoke assembly. |
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5. REMOVE STARTER COMMUTATOR END FRAME COVER
| (a) Using a screwdriver, pry out the starter commutator end frame cover from the starter commutator end frame assembly. |
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6. REMOVE STARTER ARMATURE ASSEMBLY
| (a) Secure the starter commutator end frame assembly in a vise between aluminum plates. NOTICE: Do not overtighten the vise. |
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(b) Using snap ring pliers, remove the snap ring and washer.
NOTICE:
Do not drop the starter armature assembly.
(c) Remove the starter armature assembly from the starter commutator end frame assembly.
7. REMOVE RUBBER SEAL
| (a) Remove the rubber seal from the starter drive housing assembly. |
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8. REMOVE PLANETARY GEAR
| (a) Remove the 3 planetary gears from the starter drive housing assembly. |
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Removal
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