DISASSEMBLY
PROCEDURE
1. REMOVE GENERATOR PULLEY CAP
(a) Using a screwdriver, remove the generator pulley cap from the generator pulley with clutch. NOTICE: Do not reuse the generator pulley cap. | |
2. REMOVE GENERATOR REAR END COVER
(a) Remove the 3 nuts and generator rear end cover from the generator coil assembly. | |
3. REMOVE GENERATOR TERMINAL INSULATOR
(a) Remove the generator terminal insulator from the generator coil assembly. | |
4. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY
(a) Remove the 2 screws and generator brush holder assembly from the generator coil assembly. | |
5. REMOVE GENERATOR COIL ASSEMBLY
(a) Remove the 4 bolts. | |
(b) Using SST, remove the generator coil assembly from the generator rotor assembly. SST: 09950-40011 09951-04020 09952-04010 09953-04020 09954-04010 09955-04071 09957-04010 09958-04011 |
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(c) Remove the washer from the generator rotor assembly. | |
6. REMOVE GENERATOR PULLEY WITH CLUTCH
(a) Secure the generator drive end frame in a vise between aluminum plates.
(b) Install SST (A) and (B) to the generator pulley with clutch as shown in the illustration. SST: 09820-63021 NOTICE: Securely attach SST to the generator pulley with clutch and rotor shaft. |
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(c) Loosen the generator pulley with clutch by turning SST (B) as shown in the illustration. NOTICE:
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(d) Remove SST (A) and (B) from the generator pulley with clutch.
(e) Remove the generator pulley with clutch from the rotor shaft.
(f) Remove the generator drive end frame from the vise.
7. REMOVE GENERATOR ROTOR ASSEMBLY
(a) Remove the generator rotor assembly from the generator drive end frame. | |
8. INSPECT GENERATOR DRIVE END FRAME BEARING
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9. REMOVE GENERATOR DRIVE END FRAME BEARING
(a) Remove the 4 screws and retainer plate from the generator drive end frame. | |
(b) Using SST and a hammer, tap out the generator drive end frame bearing from the generator drive end frame. SST: 09950-60010 09951-00250 SST: 09950-70010 09951-07100 | |
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