INSTALLATION
PROCEDURE
1. INSTALL TIE ROD ASSEMBLY LH
| (a) Install the lock nut and tie rod assembly LH to the steering gear assembly until the matchmarks are aligned. HINT: After adjusting the toe-in, tighten the lock nut. |
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2. INSTALL TIE ROD ASSEMBLY RH
HINT:
Perform the same procedure as for the LH side.
3. INSTALL STEERING LINK ASSEMBLY
| (a) Install the steering link assembly to the front frame assembly with the 2 bolts and 2 nuts. Torque: 70 N·m {714 kgf·cm, 52 ft·lbf} NOTICE:
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4. INSTALL FRONT STABILIZER BAR
(a) Install the front stabilizer bar to the front frame assembly.
5. INSTALL FRONT NO. 2 STABILIZER BRACKET LH
(a) Install the front No. 2 stabilizer bracket LH to the front frame assembly.
6. INSTALL FRONT NO. 2 STABILIZER BRACKET RH
HINT:
Perform the same procedure as for the LH side.
7. INSTALL FRONT NO. 1 STABILIZER BRACKET LH
| (a) Install the front No. 1 stabilizer bracket LH to the front frame assembly with the 2 bolts. Torque: 93 N·m {948 kgf·cm, 69 ft·lbf} |
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8. INSTALL FRONT NO. 1 STABILIZER BRACKET RH
HINT:
Perform the same procedure as for the LH side.
9. CONNECT TIE ROD ASSEMBLY LH
| (a) Connect the tie rod assembly LH to the steering knuckle LH with the nut. Torque: 49 N·m {500 kgf·cm, 36 ft·lbf} NOTICE:
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(b) Install a new cotter pin.
10. CONNECT TIE ROD ASSEMBLY RH
HINT:
Perform the same procedure as for the LH side.
11. CONNECT FRONT STABILIZER LINK ASSEMBLY LH
| (a) Install the front stabilizer link assembly LH to the front stabilizer bar with the nut. Torque: 76 N·m {775 kgf·cm, 56 ft·lbf} HINT: If the ball joint turns together with the nut, use a 6 mm hexagon wrench to hold the stud bolt. |
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12. CONNECT FRONT STABILIZER LINK ASSEMBLY RH
HINT:
Perform the same procedure as for the LH side.
13. CONNECT STEERING INTERMEDIATE SHAFT ASSEMBLY
| (a) Align the matchmarks on the steering intermediate shaft assembly and steering link assembly. |
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(b) Connect the steering intermediate shaft assembly to the steering link assembly.
(c) Install a new bolt.
Torque:
64 N·m {653 kgf·cm, 47 ft·lbf}
14. INSTALL NO. 2 ENGINE UNDER COVER
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15. INSTALL FRONT WHEELS
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16. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
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Inspection
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